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Maintenance Coatings for all industrial environments. Maintenance products for repairing & rebuilding plant equipment
 
Rebuilding Products
 

EXP-THIXSET
A more chemical and higher temperature resistant version of either SAR or HAR used primarily in areas operating at higher temperatures and requiring better chemical resistance. Applications include acid tank repair, boiler skirts or refinery evaporator vessels
Density
(g/ml)
Coverage
(in 3/kg)
Mix Ratio
by Weight 1
Mix Ratio
by Volume 1
Max/Min Build/Coat (mils)
1.68 36 2:1 2:1 250/40
Number of
Coats
Working Time
(minutes)
Minimum Application Temp (F/C) Max Dry Operating
Temp (F/C)
Dry to Touch
(hours)
1 30 50/10 500/260 2
Recoat Time
(min/max hours)
Functional Cure 2
(hours)
Full Cure
(hours)
Surface Preparation Methods 3 pH Range 5
1/3 12 120 SSPC-3,11 0.5-14


HAR
A more abrasion resistant putty than SAR, which is used primarily in areas requiring more resistance to fine slurries either in liquid or powder form. Common applications are in coal mills, chutes, ash hoppers or deflector plates in FGD systems.
Density
(g/ml)
Coverage
(in 3/kg)
Mix Ratio
by Weight 1
Mix Ratio
by Volume 1
Max/Min Build/Coat (mils)
2.06 31 2:1 2:1 250/40
Number of
Coats
Working Time
(minutes)
Minimum Application Temp (F/C) Max Dry Operating Temp (F/C) Dry to Touch
(hours)
1 45 50/10 500/260 2
Recoat Time
(min/max hours)
Functional Cure 2
(hours)
Full Cure
(hours)
Surface Preparation Methods 3 pH Range 5
2/6 12 120 SSPC-3,11 1.5-14


MG-F
A stainless steel filled putty which is engineered for use where final precision machining is required. Typical applications include shaft repairs, pump parts, bearing housings, or anywhere requiring final machining to close tolerances.
Shaft Repair - MG-F
Density
(g/ml)
Coverage
(in 3/kg)
Mix Ratio
by Weight 1
Mix Ratio
by Volume 1
Max/Min Build/Coat (mils)
1.78 38 3:1 3:1 500/30
Number of
Coats
Working Time
(minutes)
Minimum Application Temp (F/C) Max Dry Operating Temp (F/C) Dry to Touch
(hours)
1 25 40/4 300/150 1
Recoat Time
(min/max hours)
Functional Cure 2
(hours)
Full Cure
(hours)
Surface Preparation Methods 3 pH Range 5
1/3 12 72 SSPC-3,11  


SAR
A versatile, easy to use rebuilding putty with excellent abrasion and chemical resistance. This product is heavily filled with aluminum oxide and can be built up to an inch in thickness or more. Typical applications are for rebuilding of pump casings, slurry tanks, weld seams, or anywhere requiring the restoration of metal components.
Economizer Rebuild - SAR
Density
(g/ml)
Coverage
(in 3/kg)
Mix Ratio
by Weight 1
Mix Ratio
by Volume 1
Max/Min Build/Coat (mils)
1.98 31 2:1 2:1 1000/40
Number of
Coats
Working Time
(minutes)
Minimum Application Temp (F/C) Max Dry Operating Temp (F/C) Dry to Touch
(hours)
1 50 50/10 425/218 2
Recoat Time
(min/max hours)
Functional Cure 2
(hours)
Full Cure
(hours)
Surface Preparation Methods 3 pH Range 5
2/6 12 120 SSPC-3,11 1.5-14


ULTRA-BUILD
A rugged, durable, trowel grade product filled with ceramic beads and other abrasion resistant fillers. It is used primarily in areas where abrasion resistance to both small and coarse slurries are required over large areas. It is typically used in the mining industry on chutes, hoppers, classifiers or mills. It can be built up to 2 inches in thickness or more in a single coat.
Density
(g/ml)
Coverage
(in 3/kg)
Mix Ratio
by Weight 1
Mix Ratio
by Volume 1
Max/Min Build/Coat (mils)
2.12 29 3:1 2:1 500/60
Number of
Coats
Working Time
(minutes)
Minimum Application Temp (F/C) Max Dry Operating
Temp (F/C)
Dry to Touch
(hours)
1 35 55/13 500/260 1
Recoat Time
(min/max hours)
Functional Cure 2
(hours)
Full Cure
(hours)
Surface Preparation Methods 3 pH Range 5
1/3 12 72 SSPC-3,11 2.0-14
 
 

 

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